Merchandise Description

Product Description

KPC Sequence helical gearbox is a new era solution which developed basing on the modular technique, It can be related respectively with motors this sort of as IEC standard motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. it has 4 types(),energy from .12kw to 4.0kw, ratio from 3.sixty six to fifty eight.09, Max torque from 120Nm to 500Nm.It can be hook up discretionary(foot or flange) and use multi-mounting positions accordingly. This product is commonly used in textile, foodstuff, beverage,tobacco, logistics industrial fields,and many others.

        Product Qualities

  1. Modular building
  2. High effectiveness
  3. Exact grinding, minimal noise
  4. Compact structural design
  5. Univeral mounting
  6. Aluminium housing, light-weight in bodyweight
  7. Carbonize and grinding hardened gears, durable
  8. Multi-structure, can be merged in distinct varieties to fulfill various transmission issue

       Installation:
      1.Foot mounted
      2.Output Flange mounted
      3.B14 Flange mounted

      Types:
      1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
      2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
      3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P

Comprehensive Images

Solution Parameters

KPC04..       n1=1400r/min       500Nm
n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14
[r/min] [Nm] [N]
24 five hundred 8000 58.09  639/eleven        
28 500 8000 fifty.02  2201/44        
32 five hundred 8000 forty three.75  4331/ninety nine        
36 500 8000 38.73  426/11        
forty five hundred 7950 34.62  4189/121        
forty nine five hundred 7430 28.30  4047/143        
sixty four 480 6810 21.78  1917/88        
81 480 6310 seventeen.33  3621/209        
93 460 6571 15.06  497/33        
113 460 5640 twelve.37  1633/132        
136 440 5300 ten.28  3053/297        
177 260 4860 7.93  1269/one hundred sixty        
222 260 4510 6.31  2397/380        
255 230 4300 five.48  329/60        
311 230 4030 4.50  1081/240        
374 200 3780 3.74  2571/540        

Outline Dimension:

Company Profile

About our business:
We are a professional reducer producer situated in HangZhou, ZHangZhoug province.Our leading merchandise is  full assortment of RV571-150 worm reducers , also provided hypoid helical gearbox, Laptop models, UDL Variators and AC Motors.Merchandise are broadly utilized for applications this kind of as: foodstuffs, ceramics, packing, substances, pharmacy, plastics, paper-making, design equipment, metallurgic mine, environmental protection engineering, and all kinds of automated strains, and assembly strains.With quick supply, excellent soon after-sales services, superior creating facility, our items market well  both at house and overseas. We have exported our reducers to Southeast Asia, Japanese Europe and Middle East and so on.Our goal is to build and innovate on foundation of substantial quality, and create a good status for reducers.

Packing information:Plastic Baggage+Cartons+Wood Instances , or on ask for
We take part Germany Hannver Exhibition-ZheJiang PTC Reasonable-Turkey Win Eurasia

Logistics

We can dispatch products by sea, by practice, by air according to customer instruction

After Product sales Support

one.Servicing Time and Guarantee:Within 1 year right after receiving goods.
two.Other ServiceWhich includes modeling assortment guidebook, installation manual, and dilemma resolution guide, etc.

FAQ

1.Q:Can you make as for every consumer drawing?
A: Yes, we provide customized support for clients appropriately. We can use customer’s nameplate for gearboxes.

2.Q:What is your conditions of payment ?
   A: 30% deposit ahead of production,stability T/T just before shipping and delivery.

three.Q:Are you a trading business or producer?
   A:We are a manufacurer with superior tools and knowledgeable personnel.

4.Q:What is your production potential?
   A:8000-9000 PCS/Thirty day period

five.Q:Free of charge sample is accessible or not?
   A:Yes, we can supply totally free sample if client agree to pay for the courier cost

six.Q:Do you have any certificate?
   A:Yes, we have CE certification and SGS certification report.

Contact data:
Ms Lingel Pan
For any inquiries just truly feel totally free ton contact me. A lot of many thanks for your type consideration to our business!


/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 75/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

KPC04..       n1=1400r/min       500Nm
n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14
[r/min] [Nm] [N]
24 500 8000 58.09  639/11        
28 500 8000 50.02  2201/44        
32 500 8000 43.75  4331/99        
36 500 8000 38.73  426/11        
40 500 7950 34.62  4189/121        
49 500 7430 28.30  4047/143        
64 480 6810 21.78  1917/88        
81 480 6310 17.33  3621/209        
93 460 6020 15.06  497/33        
113 460 5640 12.37  1633/132        
136 440 5300 10.28  3053/297        
177 260 4860 7.93  1269/160        
222 260 4510 6.31  2397/380        
255 230 4300 5.48  329/60        
311 230 4030 4.50  1081/240        
374 200 3780 3.74  2021/540        

/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 75/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

KPC04..       n1=1400r/min       500Nm
n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14
[r/min] [Nm] [N]
24 500 8000 58.09  639/11        
28 500 8000 50.02  2201/44        
32 500 8000 43.75  4331/99        
36 500 8000 38.73  426/11        
40 500 7950 34.62  4189/121        
49 500 7430 28.30  4047/143        
64 480 6810 21.78  1917/88        
81 480 6310 17.33  3621/209        
93 460 6020 15.06  497/33        
113 460 5640 12.37  1633/132        
136 440 5300 10.28  3053/297        
177 260 4860 7.93  1269/160        
222 260 4510 6.31  2397/380        
255 230 4300 5.48  329/60        
311 230 4030 4.50  1081/240        
374 200 3780 3.74  2021/540        

What is a worm gear reducer gearbox?

The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
worm reducerHollow shaft worm gear reducer gearbox

Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear

The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
worm reducerDouble throat worm gear

There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear

The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
worm reducerBrass worm gear

Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

China Industrial Transmission Helical Gearbox Kpc04 with Foot B05 as Bonfiglioli     worm gearbox back driveChina Industrial Transmission Helical Gearbox Kpc04 with Foot B05 as Bonfiglioli     worm gearbox back drive
editor by CX 2023-04-12