high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the number of components required
high levels of reliability and uptime
precise individual elements ensure high efficiency
extended service life through minimum wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal equipment boxes to round off the merchandise portfolio. In drive technology, especially in the field of tool machinery, automation and robotics, these compact designed, high tranny precision equipment boxes are used especially to meet the best demands for stiffness, efficiency and efficiency. In addition to the constantly extended regular range, these cycloidal precision gear boxes can be adapted to consumer requirements upon request.
Able to handle larger “shock” loads (>500%) of rating in comparison to worm, helical, etc.
High reduction ratios and torque density in a compact dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to engine for longer service life
Just ridiculously rugged since all get-out
The overall Ever-Power design proves to be extremely durable, and it needs minimal maintenance following installation. The Ever-Power may be the most dependable reducer in the industrial marketplace, and it is a perfect fit for applications in heavy industry such as oil & gas, principal and secondary metal processing, commercial food production, metal slicing and forming machinery, wastewater treatment, extrusion devices, among others.
Cycloidal advantages over various other styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that make use of cycloidal gearing technology deliver the most robust solution in the many compact footprint. The main power train is made up of an eccentric roller bearing that drives a wheel around a couple of inner pins, keeping the decrease high and the rotational inertia low. The wheel incorporates a curved tooth profile rather than the more traditional involute tooth profile, which gets rid of shear forces at any point of contact. This style introduces compression forces, instead of those shear forces that would exist with an involute gear mesh. That provides several efficiency benefits such as high shock load capacity (>500% of rating), minimal friction and use, lower mechanical service factors, among numerous others. The cycloidal design also has a sizable output shaft bearing span, which provides exceptional overhung load features without requiring any additional expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the picture proven, the green shaft is the input and its rotation causes an eccentric movement in the yellowish cycloidal disk. The cycloidal disk is certainly geared to a stationary outer ring, represented in the animation by the outer band of grey segments. Its movement is used in the purple result shaft via rollers or pins that interface to the holes in the disk. Like planetary gearing, the output shaft rotates in the opposite direction to the insight shaft. Because the person parts are well-suitable to 3D printing, this opens the entranceway to easily prototyping customized designs and gearing ratios.
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